Теплообменники

 

Division of Plate And Tube Heat Exchangers

On the basis of long-standing experience from the former activities of the firm in this branch, the firm C+C servis, s.r.o. has started to deliver sophisticated original and non-original spare parts for plate heat exchangers in industrial branches as follows:

  • brewing
  • dairy
  • heating plants
  • pharmaceuticals
  • sugar-making
  • chemicals
  • petrochemicals
  • power production
  • wastewater treatment plants

We supply OEM directly from production. The basic idea results from the "on-line" deliveries of MATERIAL FROM production which enables to us to satisfy the highest qualitative standards not only through high flexibility supported by workmanship, but in particular through achieving extraordinary terms of delivery.

As standard, we supply SEALING SETS, plates, etc. for the below-mentioned heat exchangers:

A-Laval, APV, API-Schmidt-Bretten (Sigma), Fischer, GEA, Reheat, Tranter, Swep, Cetetherm, Vicarb, Sondex, Stork, Zilmet, atd.

The professional personnel in the construction and development department will be very glad to carry out for you the optimization of material for particular applications through our trained representatives.

As a matter of fact, we deliver our components with an "FDA" certificate for contact with food.

Warranty and post-warranty services, including pressure tests on the basis of customer requirements are provided by a team having authorization for such activities.

While applying the most diverse types of chemicals, including alkalis (ammonia), we dispose of means for exhausting acids from heat exchangers. The plates are cleaned mechanically in combination with pressurized water or in a bath for chemical cleaning of plates if such operation is necessary.

The Service can be implemented on the customer’s site or it is possible to deliver plates to our service department for further treatment.

The material of delivered sealing and plates corresponds to the application and requirements of the customer in order to achieve the longest possible service life.

Mechanical sealing, or glued sealing, if needed, directly from production OF OEM IS supplied by us made of standard materials as follows: NBR, HT-NBR, EPDM-STD, HT-EPDM, IND FKM, BUTYL, CR etc. including a certificate for contact with food.

In case the plates are damaged, they are replaced by us with ones made of any of the materials used for collapsible plate heat exchangers:

AISI 316, AISI 317, AISI 304, Titan, Tantal, Nikl, Hasteloy apod.

chemical description marking Temp. °C Temp. °F
BUTADIENE - ACRILONITRILE NBR STD FOOD - 20 + 120 -4 + 248
BUTADIENE - ACRILONITRILE NBR HT FOOD - 20 + 140 -4 + 284
BUTADIENE - ACRILONITRILE NBR HT IND - 20 + 140 -4 + 284
BUTADIENE - ACRILONITRILE - IDROGENATA H-NBR - 40 + 150 -40 + 302
CLOROPRENE CR - 40 + 100 -40 + 212
ISOBUTILENE - ISOPRENE IIR - 40 + 110 -40 + 230
ETILENE - PROPILENE - DIENE EPDM STD - 40 + 120 -40 + 248
ETILENE - PROPILENE - DIENE EPDM STD FOOD - 40 + 120 -40 + 248
ETILENE - PROPILENE - DIENE EPDM HT FOOD - 40 + 150 -40 + 302
FLUORURATA FKM "A" STD - 15 + 220 -5 + 428
FLUORURATA FKM "A" FOOD - 15 + 220 -5 + 428
FLUORURATA FKM "GF" - 8 + 200 -17,6 + 392
FLUORURATA FKM "GLT" - 30 + 200 -22 + 392

On the basis of agreement with the customer, some of the most common sealing types are kept in tempered warehouses which are protected against the actions of UHV.

Funke Shell and tube heat exchangers


Model series and customeroriented solutions

For more than three decades FUNKE has specialised in the development and manufacture of heat exchangers with up to 2000 m2 heat exchanger surface for all current industrial applications and designs.



In the area of shell and tube heat exchangers FUNKE has a mature product range of special models for almost all requirements in machine and plant enginering. Maximum quality requirements and customer-oriented solutions characterise the brand "FUNKE".

FUNKE Plate heat exchangers

For more than three decades FUNKE has specialised in the development and manufacture of heat exchangers with up to 2000 m² heat exchanger surface for all current industrial applications and designs.

In the field of Plate Heat Exchangers FUNKE offers a sophisticated range of products able to meet almost any requirement in machine and plant engineering. FUNKE's special “off-set” system with asymmetrical flow gaps creates highly efficient and cost-effective apparatuses whose performance (depending on design) is up to 17 percent higher compared with conventional plate heat exchangers.


Bolted Design (plate & frame)

FUNKE - heat transfer plates are characterised by optimum embossing resulting in high heat transfer coefficients. This permits low-cost and optimum adaption to the respective application conditions Our product range includes single-pass and multi-pass plate heat exchangers with heat exchange surface up to 2000 m².

FP / FPS

Technical data

  • Heat exchange surface per plate: 0,04 - 3 m²
  • Max. design pressure: 25 bar
  • Max. design temperaturer: 195°C

Safety:

Our plates are provided with double gaskets at the inlet and outlet which prevent mixing of the two media. If designed as safety heat exchanger, double plates are provided with a special sealing system.

Plate material:

  • standard: stainless steel 1.4301/AISI 304, 1.4401/AISI 316
  • Optionally: 1.4539, 254 SMO, titanium

Gasket material:

  • NBR (nitrile-rubber)
  • EPDM (ethylene-propylene-rubber)
  • Viton (fluorine-rubber)
  • Further materials on request

Special series:

  • Safety heat exchangers (FPSS)
  • Stainless steel design for food and FDA applications
  • Compact double PHE-units including cocks and valves
  • Design with welded cassettes (FPG)

 


Brazed Plate Heat Exchangers

The series GPL, GPLK und TPL provide for a well balanced ratio of high heat transfer rates with low pressure losses. The thermodynamically optimized corrugation of the embossed plates and the inserted turbulators (TPL) allow for high turbulent flow even at low volumetric flow rates. This allows for efficient use of the heat exchange area available and leads to a perfectly optimized heat transfer. The high turbulent flow also results in an efficient self-cleaning effect, which greatly reduces maintenance and time-out. FUNKE brazed plate heat exchangers have a compact design and are used for high pressures and temperatures.

GPLK (heat transfer plates with V-corrugation)

Application:

Mainly for heating, air-conditioning, motor cooling, heat recovery. Globally to be used with different media.

Technical data:

  • Max. operating pressure: 30bar
  • Max. operating temperature: +200°C

Material:

  • Plates: 1.4401 / AISI 316
  • Solder: copper
  • nickel (NPLK)

TPL (turbo-plates in the flow gap)

Application:

Especially developed for the requirements of plant and mechanical engineering (f. inst. engine/ motor oil cooling). Small sizes by high heat transfer rate at higher viscosity! Globally used with differe

Technical data:

  • Heat exchange surface per plate: 0.035 - 0.286 m²
  • Max. operating pressure: 30bar
  • Max. operating temperature: -100°C...+200°C

Material:

  • plates: 1,4401 / AISI 316
  • solder: copper 99.9%

GPLB

Applications:

Applications for GPLB are manifold, they can even be used with highly corrosive media or heat-transfer oil in special applications e.g. in chemical plants or laboratories.

In HVACR (heating, ventilation, air conditioning and refrigeration) as system separation in cycles such as distant heating, solar engineering and heat pumps as well as in floor heating or domestic water heating.

Due to 100% stainless steel design suitable for drinking water

Technical data:

  • Operating pressures max.: 25 bar / 30 bar (standard), higher pressures available on request
  • Operating temperatures max.: -200°C to +350°C (standard)
  • CE-certified

Material:

  • 100% stainless steel

Oil / Air Cooling Units

Okan-Series

A wide range of standard units can now meet most of the applications in the field of oil/air cooling units. 17 sizes of the OKAN series are available with a heat dissipation of max. 6,2 kW/K, subject to market requirements, in one- or multi-pass design. Furthermore, for plant engineering and for series producers we are developing project related special designs.

OKAN II (System Längerer & Reich) Frame design for all common applications

OKAN III Series with 65 mm core depth Especially suitable for mobile hydraulics

Applikations

  • Cooling of oils, hydraulic fluids and emulsions using ambient air - especially in the field of mechanical engineering, plant engineering, building machinery and the special vehicle industry
  • Used as additional cooler at peak load range (summer), wherever water is not available or piping is too expensive

Advantages of FUNKE-OKAN series

  • effectively low costs per kW heat dissipation
  • sturdy, compact design with high standard of quality
  • extensive accessories and combinations available
  • feasibility of customer-specified design
  • low installation and operating costs
  • varibale installation position
  • highest degree of availability at long service life
  • virtually maintenance-free

Operating data

17 sizes (see tables below)

  • Max. heat dissipation: approx. 6,2 kW/K
  • Max. operating temperatures: for oil 120°C, for emulsion 90°C
  • Max. operating pressures: 26 bar
  • Ambient temperatures: -20°C up to +40°C
  • Frontal areas: 0.05 up to 1.44m²
  • Fan drives: three-phase motor, DC motor, hydraulic motor

Serial production of Oil/air cooling units with integrated oil containers

Okan II

Okan III

Optimum equipment

  • complete system incl. temperature
    control and pump
  • explosion protected design
  • sea air resistant surface protection
  • air filter for cooler core

Data pro poptávku

  • heat dissipation (kW)
  • oil flow (l/min)
  • oil inlet temperature
  • ambient temperature
  • max. allow. noise level
  • motor type/ voltage / frequency

ALFA LAVAL Compatible

Model
A10
A10B
A15
A15B
A15BW
A20
A20B
A3
A35
AK20
AM10
AM20
AM20B
AM20W
AX30
AX30B
CLIP10
CLIP6
CLIP8
EC500
H10
H7
JWP26
JWP36
M10BD
M10BW
M10M
M15B
M15F
M15M
M20M
M20MW
M3
M30
M3X
M6
M6M
M6MD
M6MW
MA30M
MA30S
MK15BW
MX25B
MX25M
P12/122
P12/124
P13
P132
P135
P14
P14/L1
P145
P15
P16
P17
P2
P20
P225
P25
P252
P26
P30
P31
P32
P36
P41
P45
P5/1
P5/2
PAR01
PAR22
T200
T20B
T20P
TL10B
TS6M

APV Compatible

Model
AO55
AO85
B063L
B063S
B110L
B110S
B134L
B134S
B158L
B158S
B205L
B205S
FFPE
H12
H17
H17DS
H17PA
HMB
HX
CHF130
J060
J092
J107
J185
JUNIOR
K34
K55
K55PA
K71
K71PA
LD9AL
LD9GL
LR9AL
LR9GL
M107
M185
M60
M92
N25
N35
N35DS
N35PA
N50
P105
P190
PE SER III
QO30D
QO55D
QO80D
R10
R106
R14
R145
R23
R235
R40
R405
R5
R55
R6
R66
R8AH
R8GI
SD9
SR1
SR14AD
SR14AH
SR14AN
SR14GD
SR15PE
SR2
SR23PV
SR23VO
SR3
SR6AA
SR6AG
SR6GH
SR6GL
SR9
SR9PA
T4
TR1
TR9AL
TR9AV
TR9GL
TR9GN
U2
WHX

ARSOPI Compatible

Model
aaa
FH01
FH10
FH20
FH30
FH40
FH80
FHE11
FHE15
FHS41
FHS43

BARRIQUAND Compatible

Model
R145
R205
R25
R265
R31
R32
R325
R33
R35
R36
R50
R85
RB25
RB35
UFX100
UFX12
UFX18
UFX26
UFX42
UFX51
UFX64
UFX85
UFX91

BELL&GOSSETT Compatible

Model
GPX1152
GPX130
GPX161
GPX1980
GPX237
GPX258
GPX258B
GPX463
GPX538
GPX538B
GPX678
GPX807
GPX850B

CETETHERM Compatible

Model
CT100
CT110
CT120
CT130
CT140
CT150
CT160
CT170
CT180
CT240
CT280
CT450
CT90
CT95
EP100
EP110
EP120
EP130
EP140
EP150
EP160
EP170
EP180
EP240
EP90

CIAT Compatible

Model
PW12
PW17

CORBLIN Compatible

Model
1020/1025

DMS Compatible

Model
S38

DONGHWA Compatible

Model
S15
S20
S65(FKM only)

FIORINI Compatible

Model
H3
H4
H6F
H7F

FISCHER Compatible

Model
E100
E18
E28
E28PI
E40
E40PI
E5
E61PI
E8

FUNKE Compatible

Model
all models original Funke

GEA Compatible

Model
FA157
FA159
FA161
FA184NG
FA184WG
FA192NG
FA192WG
N40L
NT250L
NT250S
VT04P
VT10 lat
VT1306
VT1309
VT130F
VT130K
VT20
VT20L
VT20PL
VT2508
VT40
VT40L
VT40ML
VT40P
VT40PL
VT80 lat
VT805
VT80L
VT80ML
VT80PL

HISAKA Compatible

Model
EX11
EX15
LX10A
LX20
LX30A
LX40
RX10A
RX30
RX70
SX41
SX43
UX01
UX10
UX20
UX30
UX40
UX80
UX90

ITT STANDARD Compatible

Model
PF15
PF20
PF25
PF30
PF35
PF40
PF42
PF45
PF50
PF51
PF60
PF65
PF75

IWAI Compatible

Model
GHX

KKAPP Compatible

Model
FH01
FH10
FH20
FH40
FH80
FHE11
FHE15
FHS41
FHS43

KRASHING Ing Compatible

Model
UF100
UF12
UF18
UF26
UF42
UF51
UF64
UF85
UF91

MUELLER Compatible

Model
AT10
AT1306
AT161
AT184FF
AT192
AT20
AT20PL
AT40FF
AT80
AT80ML

NAGEMA Compatible

Model
NAGEMA

PASILAC Compatible

Model
1025
1050
1056
1065
1070
1080
1095
1715
1717
1727
1730
1733
1736
1739

POLARIS Compatible

Model
S15
S20
S30
S38
S39
S50
S65

REHEAT Compatible

Model
HX12
HX145
HX180
HX205
HX25
HX265
HX325
HX50
HX85
MF138
MF257
MF276
MF56
MF59
UFX100
UFX12
UFX18
UFX26
UFX42
UFX51
UFX64
UFX91

SENTRY Eq Compatible

Model
SPGX26
SPGX42
SPGX51

SCHMIDT Compatible

Model
SIGMA 114
SIGMA 16
SIGMA 17
SIGMA 22
SIGMA 26
SIGMA 27
SIGMA 30
SIGMA 32
SIGMA 37
SIGMA 52
SIGMA 55
SIGMA M65
STAR 45
STAR 90

SILKEBORG Compatible

Model
PB AN R3
PB AN R4

SONDEX Compatible

Model
S100Sonderlock
S120
S13
S14
S15
S17
S18
S20
S21
S22
S30
S37
S38
S38
S39
S4 Sonderlock
S41
S47 Sonderlock
S50
S58
S62
S65
S65 Sonderlock
S7
S8
S86
SP17

SORDI Compatible

Model
SORDI

STORK Compatible

Model
PG13/4

SWEP Compatible

Model
G102
G108
G153
G157
G158
G234
G52
G58
G65
GC65
GF138
GF257
GF276
GF59
GX100
GX12
GX145
GX18
GX26
GX42
GX51
GX64
GX91
HX180
HX25
HX50
HX85
MF138
MF257
MF276
MF56
MF59
UX10
UX80

TETRA PAK Compatible

Model
C10
C6
C8
FRONT10
FRONT6
FRONT8
M10BBASE
M10MBASE
M3XBASE
M6BASE
M6MBASE

THERMALINE Compatible

Model
T120
T28
T4
T45

TRANTER Compatible

Model
11T
GC065
GC65
GCD065
GF057
GF097
GF187
GFP030
GFP050
GFP057
GFP080
GFP097
GFP100
GFP180
GFP187
GM138
GM257
GM276
GM56
GM59
GX012
GX018
GX026
GX042
GX051
GX064
GX091
GX100
GX12
GX18
GX26
GX42
GX51
GX64
GX85
GX91
GXD012
GXD018
GXD026
GXD042
GXD051
GXD064
GXD085
GXD091
GXD100
GXD145
GXP018
GXP026
GXP042
GXP051
HX012
HX025
HX050
HX085
HX12
HX180
HX25
HX50
HX85
HXD012
HXD025
HXD050
HXD085
HXD145
HXD180
HXP050
S3
S8
TW10
TW18
TW5
UX01
UX05
UX066
UX06T
UX10
UX20
UX40
UX801
UX81
UXP005
UXP010
UXP060
UXP200
UXP400
UXP801
UXP900

VICARB Compatible

Model
V100
V110 RT
V120
V13
V13 DW
V13 snap
V130
V130 snap
V13DW
V180
V20
V20 snap
V20DW
V260
V28
V28 snap
V4
V45
V45 snap
V45DW
V4DW
V55
V60
V60DW
V7
V85
VU12

Service

As based on the requirements of our customers, warranty and post–warranty services, including pressure tests, are offered by our team, which is certified for such operations. When applying various types of chemicals, including alkalis (ammonia), we have facilities to exhaust the chemicals/acids from heat exchangers. Cleaning of the plates is performed mechanically, in combination with pressurized water, or in a bath for chemical cleaning of the plates, if such procedure is necessary. The service can be provided either on site at the customer’s location, or the plates can be transported to our service center for further processing (chemical cleaning).

Contact:

Petr Opekar service manager
TEL: 00420 606 043158
Email: p.opekar@ccservis.eu
Foreign language communication: German

Miroslav Růžička
TEL: 00420 601 569229
Email: m.ruzicka@ccservis.eu

Michal Gruber
TEL: 00420 724 725207
Email: m.gruber@ccservis.eu
Foreign language communication: English

 Daniel Černý
TEL: 00420 723 803679
Email: d.cerny@ccservis.eu
Foreign language communication: English



 



 

 

Leak Detection

ХИМИЧЕСКАЯ ОЧИСТКА ПАНЕЛЕЙ

Мы проводим химическую очистку пластин на щелочной или кислотной основе в зависимости от типа и степени загрязнения, включая последующую пассивацию в пассивационном растворе.

После химической очистки пластины можно отполировать электролитически.

УФ-ДЕФЕКТОСОПИЯ МИКРОТРЕЩИН ОТДЕЛЬНЫХ ПАНЕЛЕЙ

Мы рады предложить вам современную ультрафиолетовую дефектоскопию отдельных панелей теплообменника (используется для резервуаров, труб, фитингов и т. д.).

Этот быстрый и относительно чистый метод не только обнаруживает, но и определяет местонахождение любой микротрещины, включая поверхностные дефекты материала.

Мы предоставляем эту услугу клиенту на месте или отвозим панели в наш сервисный центр и работаем «в удобстве» соответствующей технической среды.

ПРОТОЧНАЯ ХИМИЧЕСКАЯ ОЧИСТКА ТЕПЛООБМЕННИКОВ

Наш мобильный блок представляет собой специальное промывочное устройство, предназначенное для очистки систем охлаждения и отопления. Оно нагревает очищающую жидкость и повышает эффективность очистки. Система может осуществлять промывку с различной интенсивностью и направлением, при этом фильтруя свободную грязь через крупное сито в заполняющем отверстии и мелкое сито перед насосом, тем самым предотвращая возврат грязи в систему. Питание блока 400/230 В. Однако, при подаче напряжения 230 В, тепловая мощность уменьшается на 1/3, и поэтому необходимо рассчитывать на значительно большее время очистки. Система промывки предназначена для очистки и промывки теплообменников, водопроводных систем, формовочных и литьевых форм, охладителей, насосов, котлов и всех типов контуров охлаждения и нагрева, в которых происходит засорение системы отложениями, образованными используемым средством.

ЗАЧЕМ НУЖНА ОЧИСТКА ОХЛАЖДАЮЩИХ И НАГРЕВАТЕЛЬНЫХ СИСТЕМ

Водный камень является отличным изолятором – слой 0,1 мм снижает эффективность теплообменника на целых 30%, данный слой камня образуется в воде средней жесткости всего за 6 месяцев, через 12 месяцев слой может достичь размера 0,5 мм, и по прошествии 18 месяцев очистка утратит свою эффективность.

 

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