Funke Shell and tube heat exchangers

Model series and customeroriented solutions

For more than three decades FUNKE has specialised in the development and manufacture of heat exchangers with up to 2000 m2 heat exchanger surface for all current industrial applications and designs.

In the area of shell and tube heat exchangers FUNKE has a mature product range of special models for almost all requirements in machine and plant enginering. Maximum quality requirements and customer-oriented solutions characterise the brand "FUNKE".

Operating Instructions for Tube Exchangers

FUNKE Plate heat exchangers

For more than three decades FUNKE has specialised in the development and manufacture of heat exchangers with up to 2000 m² heat exchanger surface for all current industrial applications and designs.

In the field of Plate Heat Exchangers FUNKE offers a sophisticated range of products able to meet almost any requirement in machine and plant engineering. FUNKE's special “off-set” system with asymmetrical flow gaps creates highly efficient and cost-effective apparatuses whose performance (depending on design) is up to 17 percent higher compared with conventional plate heat exchangers.

Bolted Design (plate & frame)

FUNKE - heat transfer plates are characterised by optimum embossing resulting in high heat transfer coefficients. This permits low-cost and optimum adaption to the respective application conditions Our product range includes single-pass and multi-pass plate heat exchangers with heat exchange surface up to 2000 m².

FP / FPS

Technical data

• Heat exchange surface per plate: 0,04 - 3 m²
• Max. design pressure: 25 bar
• Max. design temperaturer: 195°C

Safety:

Our plates are provided with double gaskets at the inlet and outlet which prevent mixing of the two media. If designed as safety heat exchanger, double plates are provided with a special sealing system.

Plate material:

• standard: stainless steel 1.4301/AISI 304, 1.4401/AISI 316
• Optionally: 1.4539, 254 SMO, titanium

Gasket material:

• NBR (nitrile-rubber)
• EPDM (ethylene-propylene-rubber)
• Viton (fluorine-rubber)
• Further materials on request

Special series:

• Safety heat exchangers (FPSS)
• Stainless steel design for food and FDA applications
• Compact double PHE-units including cocks and valves
• Design with welded cassettes (FPG)

Operating Instructions Plate Screwed

Brazed Plate Heat Exchangers

The series GPL, GPLK und TPL provide for a well balanced ratio of high heat transfer rates with low pressure losses. The thermodynamically optimized corrugation of the embossed plates and the inserted turbulators (TPL) allow for high turbulent flow even at low volumetric flow rates. This allows for efficient use of the heat exchange area available and leads to a perfectly optimized heat transfer. The high turbulent flow also results in an efficient self-cleaning effect, which greatly reduces maintenance and time-out. FUNKE brazed plate heat exchangers have a compact design and are used for high pressures and temperatures.

GPLK (heat transfer plates with V-corrugation)

Application:

Mainly for heating, air-conditioning, motor cooling, heat recovery. Globally to be used with different media.

Technical data:

• Max. operating pressure: 30bar
• Max. operating temperature: +200°C

Material:

• Plates: 1.4401 / AISI 316
• Solder: copper
• nickel (NPLK)

TPL (turbo-plates in the flow gap)

Application:

Especially developed for the requirements of plant and mechanical engineering (f. inst. engine/ motor oil cooling). Small sizes by high heat transfer rate at higher viscosity! Globally used with differe

Technical data:

• Heat exchange surface per plate: 0.035 - 0.286 m²
• Max. operating pressure: 30bar
• Max. operating temperature: -100°C...+200°C

Material:

• plates: 1,4401 / AISI 316
• solder: copper 99.9%

GPLB

Applications:

Applications for GPLB are manifold, they can even be used with highly corrosive media or heat-transfer oil in special applications e.g. in chemical plants or laboratories.

In HVACR (heating, ventilation, air conditioning and refrigeration) as system separation in cycles such as distant heating, solar engineering and heat pumps as well as in floor heating or domestic water heating.

Due to 100% stainless steel design suitable for drinking water

Technical data:

• Operating pressures max.: 25 bar / 30 bar (standard), higher pressures available on request
• Operating temperatures max.: -200°C to +350°C (standard)
• CE-certified

Material:

• 100% stainless steel

Operating Instructions Plate Brazed

Oil / Air Cooling Units

Okan-Series

A wide range of standard units can now meet most of the applications in the field of oil/air cooling units. 17 sizes of the OKAN series are available with a heat dissipation of max. 6,2 kW/K, subject to market requirements, in one- or multi-pass design. Furthermore, for plant engineering and for series producers we are developing project related special designs.

Applikations

• Cooling of oils, hydraulic fluids and emulsions using ambient air - especially in the field of mechanical engineering, plant engineering, building machinery and the special vehicle industry
• Used as additional cooler at peak load range (summer), wherever water is not available or piping is too expensive

Advantages of FUNKE-OKAN series

• effectively low costs per kW heat dissipation
• sturdy, compact design with high standard of quality
• extensive accessories and combinations available
• feasibility of customer-specified design
• low installation and operating costs
• varibale installation position
• highest degree of availability at long service life
• virtually maintenance-free

Operating data

17 sizes (see tables below)

• Max. heat dissipation: approx. 6,2 kW/K
• Max. operating temperatures: for oil 120°C, for emulsion 90°C
• Max. operating pressures: 26 bar
• Ambient temperatures: -20°C up to +40°C
• Frontal areas: 0.05 up to 1.44m²
• Fan drives: three-phase motor, DC motor, hydraulic motor

Serial production of Oil/air cooling units with integrated oil containers

Okan II

Okan III

ALFA LAVAL Compatible

APV Compatible

ARSOPI Compatible

BARRIQUAND Compatible

BELL&GOSSETT Compatible

CETETHERM Compatible

CIAT Compatible

CORBLIN Compatible

DMS Compatible

DONGHWA Compatible

FIORINI Compatible

FISCHER Compatible

FUNKE Compatible

GEA Compatible

HISAKA Compatible

ITT STANDARD Compatible

IWAI Compatible

KKAPP Compatible

KRASHING Ing Compatible

MUELLER Compatible

NAGEMA Compatible

PASILAC Compatible

POLARIS Compatible

REHEAT Compatible

SENTRY Eq Compatible

SCHMIDT Compatible

SILKEBORG Compatible

SONDEX Compatible

SORDI Compatible

STORK Compatible

SWEP Compatible

TETRA PAK Compatible

THERMALINE Compatible

TRANTER Compatible

VICARB Compatible

Service

As based on the requirements of our customers, warranty and post–warranty services, including pressure tests, are offered by our team, which is certified for such operations. When applying various types of chemicals, including alkalis (ammonia), we have facilities to exhaust the chemicals/acids from heat exchangers. Cleaning of the plates is performed mechanically, in combination with pressurized water, or in a bath for chemical cleaning of the plates, if such procedure is necessary. The service can be provided either on site at the customer’s location, or the plates can be transported to our service center for further processing (chemical cleaning).

Contact:

 

 

 

Leak Detection

ХИМИЧЕСКАЯ ОЧИСТКА ПАНЕЛЕЙ

Мы проводим химическую очистку пластин на щелочной или кислотной основе в зависимости от типа и степени загрязнения, включая последующую пассивацию в пассивационном растворе.

После химической очистки пластины можно отполировать электролитически.

УФ-ДЕФЕКТОСОПИЯ МИКРОТРЕЩИН ОТДЕЛЬНЫХ ПАНЕЛЕЙ

Мы рады предложить вам современную ультрафиолетовую дефектоскопию отдельных панелей теплообменника (используется для резервуаров, труб, фитингов и т. д.).

Этот быстрый и относительно чистый метод не только обнаруживает, но и определяет местонахождение любой микротрещины, включая поверхностные дефекты материала.

Мы предоставляем эту услугу клиенту на месте или отвозим панели в наш сервисный центр и работаем «в удобстве» соответствующей технической среды.

ПРОТОЧНАЯ ХИМИЧЕСКАЯ ОЧИСТКА ТЕПЛООБМЕННИКОВ

Наш мобильный блок представляет собой специальное промывочное устройство, предназначенное для очистки систем охлаждения и отопления. Оно нагревает очищающую жидкость и повышает эффективность очистки. Система может осуществлять промывку с различной интенсивностью и направлением, при этом фильтруя свободную грязь через крупное сито в заполняющем отверстии и мелкое сито перед насосом, тем самым предотвращая возврат грязи в систему. Питание блока 400/230 В. Однако, при подаче напряжения 230 В, тепловая мощность уменьшается на 1/3, и поэтому необходимо рассчитывать на значительно большее время очистки. Система промывки предназначена для очистки и промывки теплообменников, водопроводных систем, формовочных и литьевых форм, охладителей, насосов, котлов и всех типов контуров охлаждения и нагрева, в которых происходит засорение системы отложениями, образованными используемым средством.

ЗАЧЕМ НУЖНА ОЧИСТКА ОХЛАЖДАЮЩИХ И НАГРЕВАТЕЛЬНЫХ СИСТЕМ

Водный камень является отличным изолятором – слой 0,1 мм снижает эффективность теплообменника на целых 30%, данный слой камня образуется в воде средней жесткости всего за 6 месяцев, через 12 месяцев слой может достичь размера 0,5 мм, и по прошествии 18 месяцев очистка утратит свою эффективность.

Download

Brochure C+C servis

Company Funke

Plate exchangers Funke

Plate brazed exchangers

Plate screwed exchangers

Tubular exchangers

Funke Block

Operating Instructions

Operating Instructions Plate Brazed

Operating Instructions Plate Screwed

Operating Instructions for Tube Exchangers